At a Glance

Equipment Relocation Projects · Facility Layout Redesign · Conveyor Systems · Custom Fabrication & Installation

Our client, a newly established manufacturing subsidiary of a multinational corporation, engaged our services to support their strategic goals of enhancing efficiency, driving productivity, and reducing operational overheads.

The project centred on redesigning the layout of an existing jar filling, capping, and labelling conveyor line. The primary objectives were to maximise space utilisation, optimise operational workflow, and facilitate the seamless relocation of machinery to new premises.

By consolidating these operations, the project successfully streamlined processes to deliver long-term productivity gains and cost efficiencies.

The Challenge

  • Identifying specific site constraints and client requirements to ensure the new layout met all key operational needs.
  • Producing comprehensive 2D and 3D layout options to identify operational issues and ensure an optimised overall workflow.
  • Designing a custom frame to support the weigh head while strictly navigating tight space and height restrictions.
  • Performing accurate weight calculations to guarantee the complete structural integrity of the newly designed support frame structure.

The Solution

  • Fabricating a custom support frame while strictly adhering to the stringent hygiene standards required for food production facilities.
  • Coordinating the seamless transfer of complex fabrication and layout drawings between the engineering team and the workshop staff.
  • Managing the end-to-end relocation and installation of heavy machinery to successfully implement the newly designed facility layout.
  • Executing precise onsite modifications to existing stainless steel conveyors to ensure they integrated perfectly with the new system.

The Outcome

  • Delivered a comprehensive turnkey solution encompassing end-to-end design, fabrication, and professional installation services for the new manufacturing facility.
  • Collaborated closely with the client to optimise productivity and operational efficiency through a redesigned and streamlined layout.
  • Successfully translated initial concepts into reality while ensuring a safe, cost-effective, and exceptionally high-quality installation process.
  • Delivered an integrated engineering outcome that met all operational requirements and supported the client’s long-term business goals.